Over the years, the E-Deck manufacturing team has created numerous unique bespoke roll cage container designs for hundreds of various industries. Many of these customers came to E-Deck in order to acquire the ideal cage trolley for the first time.
However, a lot of customers approach E-Deck to swap out the roll cages they bought from other suppliers.
Why would these customers visit E-Deck in order to replace roll cages they recently purchased elsewhere? Probably because they are aware of the potential consequences of using inferior roll cage containers.
Risks Associated with Poor-Quality Roll Cages and Containers
Here are some possibilities that could occur as a result of using substandard roll containers-
Risk #1: Damaged Containers
A mechanical collapse of the trolley while being used is one of the most frequent consequences of employing a bad trolley. A full parts load throughout your production line can break fragile welds or thin, rusted wires, leading to a variety of other issues.
Risk #2: Breakdown in Manufacturing Equipment
One issue brought on by damaged roll cages is the potential for harm to the manufacturing tools employed by your business. The broken wires not only run the risk of scratching or snaring your machinery, but they also run the chance of letting the parts being handled flow out.
A trolley that has broken carries a higher danger of releasing free-floating items that could harm manufacturing line machinery.
Risk #3: Higher Risk of Worker Accidents
What happens if one of your employees accidentally drops a wire or roll container full of heavy parts? Parts could potentially come loose and hurt the worker, which could lead to missed production, worker’s compensation claims, serious OSHA inspections, and even worse.
Or a damaged wire’s sharp edge can result in a minor wound or infection. In any event, most manufacturers consider the possibility of a badly manufactured trolley harming a worker to be undesirable.
Risk #4: Processing-related Part Damage
Many poor cage designs aren’t poor because they collapse under pressure; rather, they’re poor because they harm the sections they were meant to protect. This rather negates the original intent of using a protective roll cage container for parts.
Parts could be scraped by hard basket surfaces or by rubbing against other parts. By utilising dividers or coatings made of softer materials to keep pieces apart, this problem is frequently easily resolved.
Risk #5: Regular Reworking of Parts
The amount of time it takes for your production process to finish a load of parts might be significantly impacted by poor trolley and container designs.
For instance, ultrasonic parts cleaning baskets with insufficient free space may cause the ultrasound waves utilized to help clean the parts to become distorted. As a result, parts will need to go through additional wash cycles, which will delay completion.
Even worse, pieces that are scratched could need to be refinished, which would add to the delays and resource loss.
Hire The Right Roll Cage Trolley Manufacturer
Purchasing a high-quality basket that goes above and beyond the minimal tolerances required for your parts finishing procedure may ultimately result in time, money, and cost-savings for your business. Get in touch with us to get the best cage trolley of the highest calibre!
Expert Tips to Load Roll Cage Trolley Safely
Staff must receive proper training on how to load a roll cage properly in order to avoid mishaps and long- or short-term injury. Here are some basic guidelines in accordance with the established standards—
- 1. Always check a roll cage’s wheels and castors before using it.
- 2. Make sure that the roll cage is sturdy on a flat surface and that the brake is engaged before loading.
- 3. Instead of arranging packages in columns, stack them in layers. They are less likely to be taken over this way. Moving layers-stacked packages will be more reliable.
- 4. Always place heavier objects near the bottom of a stack to decrease the centre of gravity and lessen the chance that they will fall.